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pm | | Tooling Design and Manufacturing cost (7th Dec 22 at 8:37am UTC) | | Single Cavity Mold
YIHITECH is professional custom injection mould maker in china, we can offer customer with single cavity mold design and fabrication, multi cavity injection mould, family mould, die casting mould silicone rubber mould, a wide variety of Plastic Injection Molds, ranging in size from small, middle, large size molds of 15 tons. If you just have an idea or simple ID, we also can do OEM or ODM from Prototype to production single cavity mold construction.
What is the single cavity injection mould?
Single cavity injection mold, another named one cavity mould, is a kind of common custom plastic injection mould consist of just one cavity. Therefore, one component is produced per injection cycle with this mould. If product volumes are not very high, single cavity mold is a good choice.
Advantages of Single Cavity mold
1) That single cavity mold is more efficient than multi cavity mold or family mold.
2) It is also more reliable than multi cavity mould or family mould.
3) It is easier to make maintenance during in mass production.
4) Single cavity mold is the easiest and most reliable way to make complex and high-end products.
5) Single cavity mold cost is lower compared to multi cavity mould or family cavity mould, therefore initial investment will be less.
6) Single Cavity Mold is very easy to manufacture because it requires less machining. Therefore, lead time for single cavity mould will be less.
7) Instead of producing one two-cavity mold companies prefer two single cavity mold, Because in case of breakdown in one injection mold, second mould still can be used.
Disadvantages of Single Cavity Injection Mold
1) Single Cavity mold produces one component per cycle. Therefore, production rate will be less.
2) Only one component is produced in single cavity tool. Therefore component unit price increases.
Tooling making process
1) DFM Design analysis process communication.
2) Tooling 3D confirmation process.
3) CNC machining, high speed shaping, EDM ,wiring-cutting, drill, polish etc
4) Tooling project development management.
5) Mold Steel Hardness Inspection
6) Mold Electrodes Inspection
7) Mold Core and Cavity Steel Dimension Inspection
8) Mold Pre-Assembly Inspection
9) Mold Trial Report and Samples Inspection
10) Pre-Shipment Final Inspection
11) Export Product Package Inspection
General Tooling specification
Runner: Cold Runner/ hot runner, Gate type: Submarine gate, tunnel gate, side/edge gate, direct gate, pin point gate, sprue gate, diaphragm gate, fan gate, cashew gate, hook gate, hot tip, hot drop, valve gate etc.
Cavity No: Single cavity/multi cavity
Tooling design software: UG
Tooling Standard: DME
Customized: Customized part
Mould Base: LKM, DME, HASCO can be option.
Steel Hardness: 50HRC
Treatment: Pre-Harden, Nitride, Heat Treatment.
Mould Life: 50K - 1 Million Cycles
Origin manufacture ring place: China shenzhen
Cavity Material: 1.2344.
Plastic material: thermal plastic injection resin. ABS, PP, PC, PC/ ABS, PA, POM, PE, HDPE, PA66+GF, PVC, TPE, TPU, TPV etc
Lead Time:10-30 work days depends on the structure and size of products
Package: Wooden Case Package or according to customer requirement
Cycle time: 10-120 seconds
Tooling Design Requirements
1. Mold basic info sample
2. Plastic components function
3. 2D drawing (weight) or, 3D drawing
4. Quantity or technical requirements
5. Annually forecast or MFQ
6. Surface treatment requirements, sample is better
FAQ
1. Q: I have an idea for a new product, but I don't know if it can be manufactured. Can you help?
A: Yes! We are always happy to work with potential customers to evaluate your new project.
2. Q: What are the advantages to have my parts manufactured locally?
A: We can offer quick reaction times to any changes in specification, batch size or material. We can ship small or large quantities anywhere in North America,Europe overnight to accommodate unforeseen changes in demand.
3. Q: My components have already been developed on CAD. Can you use the drawings?
A: Yes! DWG, DXF, IGES, Solid works and STP, X_T files can all be used to generate quotes, models and mould tools - this can save time and money in producing your parts.
4. Q: Can I test my idea/component before committing to mould tool manufacture?
A:Yes, we can use CAD drawings to make Prototype models for design and functional evaluations or market test.
5. Q: What type of mould tool do I need?
A: Mould tools can be either single cavity (one part at a time) or multi-cavity (2,4,8 or 16 parts at a time).Single cavity tools are generally used for small quantities,up to 10,000 parts per year whereas multi-cavity tools are for larger quantities. We can look at your projected annual requirements and recommend the best tooling option for you.
6. Q: Ok, I've decided to go ahead with my project. How long will it take to get my parts?
A: It can take 3 to 6 weeks to have the mould tool manufactured depending on the part's complexity, size and the number of impressions/ cavities (single or multiple). After we receive your final approval on the tool preliminary design, you can expect delivery of T1 parts within 3-6 weeks.
Application Area
telecommunication, automotive, consumer electronic, medical, home appliance, and industrial component etc.
Tooling picture studyTooling Design and Manufacturing cost
website:http://www.yihitechs.com/tooling-design-and-manufacturing/ | |
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